Roman Construction and Infrastructure
Part 1: Construction Methods and Technology
Authors:
Eric Finnemore
Ben Gordon
Scot Johnson
April 17, 1997
1.0 Introduction
This report covers the architecture and construction methods of the
Roman Empire. Rome was founded about 753 BC, and soon grew to be the
capital city of the Roman Republic and later the Roman Empire. The
Roman Empire lasted until 476 AD in the West, a span of years that saw
the construction of some of the worlds finest and most durable
architecture and civil works. The advancements and influences of the
Romans can still be seen in modern construction techniques. This
report will examine the general stages of Roman town construction,
modeled on Rome, but most Roman towns followed the same pattern.
2.0 The Architecture and Buildings of Rome
When building a new town, the Romans tried to find the most
advantageous site. A broad plain with good soil was ideal, often
along a river or coastline. Locations with forests or quarries nearby
made construction easier. Once a suitable location was found, the
surveyors laid out the city plan.
2.1 City Plan
The Romans were the first civilization to have a set plan for cities,
and their grid system is still used today in some communities. The
center of every Roman town was the forum, the main public square.
Everything else in the town was placed in relation to the forum. The
surveyors used a device called a groma when laying out the
town. It consisted of four plumb bobs suspended from the ends of
sticks that were connected at right angles. The groma allowed
the Roman surveyors to mark out lines at right angles to one another.
The first streets laid out were the kardo, running north-south,
and the decumanus, running east-west. The kardo was
usually 20 feet wide, while the decumanus was usually 40 feet
wide. After the main two streets were laid out, secondary streets
were marked parallel to the main streets, the north-south streets
being called kardines and the east-west streets called
decumani. Each was numbered, the same as a modern current
street and avenue numbering system. Lots were surveyed and marked in
the same manner as the roads. The basic measure of land was a square
240ft on a side. The usual city plan was formed by placing a
secondary kardine or decumani every 5 lots, forming
regular blocks. A variety of smaller roads and alleys were used for
access to the interior of the blocks.
2.2 Building Materials
The Romans primarily used a variety of stone and earth materials in
their construction. The main building stone for the early Roman years
was tufa, a soft and brittle stone that was found extensively
around Rome. It could be quarried with bronze tools, and came in a
variety of colors which were often used decoratively. Being soft, the
tufa often weathered poorly and had to be protected with a
stucco covering. As construction technology progressed, other types
of stone were used as they were discovered. Peperino stone was
a mixture of volcanic ash, gravel and sand, harder than tufa
and more fireproof. Travertine was stone consisting almost
entirely of lime, even harder than peperino, but susceptible to
fire. Silex was a very hard rock made of lava, but it was so
hard that it was difficult to produce, so it was not used much in
buildings.
The Romans cut these stones into rectangular blocks, two Roman feet
square by four feet long. Walls were built from these stones, laid in
alternating courses of headers and stretchers until the wall was
complete. In most early Roman construction, mortar was rarely used,
the blocks being so smooth it was not necessary.
 
This shows a small temple constructed with blocks of peperino.
The seams in the walls are visible due to the lack of a covering, but
the blocks are very smooth and the structure is obviously still in
excellent condition. After the decline of the Roman empire, many of
the Roman works were taken apart and the excellent raw material they
contained was reused in local structures.
During the first century BC, a volcanic ash called pozzolana
was discovered. This discovery allowed concrete to be made for the
first time, consisting of the ash, lime, and broken fragments of
stone. Pumice could be added to make a lightweight mixture. The
discovery of concrete allowed the Romans to build vaults and domes,
structures that needed a strong yet lightweight material that could be
molded as desired. Pieces of broken pottery were also used in the
concrete mix, since they were plentiful in Roman cities. Concrete
walls were build similarly to the modern way. A lumber framework was
put in place, then the concrete poured in a semi-fluid state. Once
the concrete set up, the frames were removed. Another technique of
wall building was two parallel thin stone walls, the space between
being filled with rubble and concrete. This kind of composite
structure gave great strength with less expensive stone usage.

This shows a wall, composed of small pieces of rubble concreted
together, with a facing of more regular larger stones.
Kiln-baked bricks were used early in the empire for construction, but
soon faded to use as facings or decorations. They were of amazing
quality, hard enough to able to strike fire like piece of flint. Also
the bricks found at the far reaches of the empire are of equal quality
to those from Rome, showing the consistency of Roman imperial quality
control.
The walls were usually faced with smaller stones or bricks set
in concrete, covered by stucco or plaster. The stucco was a more
utilitarian finish, while the plaster could be polished and colored
with pigments. This slide shows small tufa blocks set in the
walls as facings.

Marble, which was used widely by the Greeks, was rarely used for
construction, being reserved for floors, walls coverings, and
decorative figures.
The Romans used scaffolding extensively in their construction. The
square holes used for the beams supporting the scaffolding can be
found in most concrete fixtures and quarried into some of the stone
blocks.
2.3 Technical Advancements
Besides their advances in materials, the Romans advanced the study of
physics and engineering begun by the Greeks. The Romans understood
gears and pulleys, and used them for mechanical advantage. One
particular machine used men in a treadmill as the motive force to wind
a rope and lift the object with a series of three pulleys.
The Romans also were able to harness the power of water to do work.
Archeologists have found a mill built on the downslope of a hill next
to a waterway at Barbegal, in what is now France. The water was
diverted over a series of 16 waterwheels which were geared to mill
stones. The facility is estimated to have produced enough flour to
feed a city of 80,000 people with a minimal labor force.
The Romans also made advances in the livibility of buildings. This
shows a heating duct that was unearthed in the wall of a house in
Pompeii.
 It is a clay pipe
that transmitted heated air from a fire in
one place into all the rooms of the house, forming an early central
heating system.
2.4 Arches
In more complex structures, the Greeks had understood arches and
vaults, but had not used them much since they lacked the material
advances of the Romans. With the development of concrete the Romans
began using arches and vaults almost exclusively, instead of the
rectilinear practice of only vertical and horizontal members.

One of the most ambitions and innovative use of arches was in the
Colosseum of Rome, more correctly known as the Flavian Amphitheatre.
The Colosseum was built in 79AD and is still an amazing structure
today. When intact it could seat up to 55,000 people in many
different seating classes. Each layer of arches is supported by the
next level. The circular configuration means that all the stresses
are distributed into an essentially endless series of arches. The
resulting outward pressures are relatively insignificant.
2.5 Vaults and Domes
The development of concrete made vaults such as this barrel vault
possible. This vault is part of Trajan's Marketplaces, large open
buildings built to provide space for businesses.

A more ambitious use of the vault is to make it into a dome, the best
example being the Pantheon. The Pantheon was built between 118 and
128AD, replacing two earlier temples that had been destroyed by fire.
It was the largest domed structure in the pre-industrial world. The
picture shows the entrance to the temple.

The Pantheon was the first Roman structure to combine the new concrete
technology, the dome in the background, with the decorative Greek
style seen in the marble columns. The hemispherical dome rises 142
feet above the floor of the temple, forming an exact half of a sphere
since the circular floor area is also 142 feet in diameter. The dome
was supposed to represent the sky, with the circular opening
representing the sun.

The dome is taller than some modern domes in
state capitol buildings. The dome is 20 feet thick at ground level
and tapers to only 90 inches at the top. The concrete composition
also varies as the dome nears the top, replacing the heavier gravel
mixture at the base with a pumice mixture that is much lighter yet
sufficiently strong. The dome also has empty clay jugs embedded in it
to further lighten it. The dome is supported by a double wall system,
on a 15 foot thick concrete foundation. The walls were reinforced and
connected together with internal arches. After the construction of
the Pantheon, Romans used the dome in many places, and even used
circular domes over rectangular rooms.
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